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Innovative Building Technology Of The
Future The Tri-Sulate Building System was
specially designed to address the existing challenges in conventional
construction methods with great synergy and harmony. This green technology Health & Safety, Transportation & Handling, Environmental
Impact, Insulation Quality, Durability, Structural Integrity while it also offers a user friendly Building Methodology &
Management, better Time to Market and Service Delivery. The Tri-Sulate Building Technology will also
contribute in the reversal of Global Warming. (a)
Time to market: With
growing demand for Houses, Clinics and Schools, it has become the ultimate challenge
for building operators to supply the market demands within the framework of
the legislative building, environmental and labour regulations. The
Tri-Sulate Building System offer the opportunity to build the same structure within 25% of the time of conventional building with a much more superior
quality result which is compliant to building regulations and much more
conducive to the environment. (b)
Labour Skills: Currently
it takes 18-24 months to train an individual to an acceptable skills level in
the building industry under supervision. With the Tri-Sulate Building System
an unskilled person male or female can be trained as a competent operator within 1-2 weeks (c)
Structural Integrity: The
External Tri-Sulate Block Module is designed with a centre barrier thus
splitting the block in a inner and outer cavity side. The block is filled
with concrete and will have a horizontal Y8 mm steel bar inserted on the
inner and outer cavity side with every second Tri-Sulate Block layer. This
will improve the compression strength four fold. (d)
Thermal Insulation: With
the conventional construction methods, thermal insulation is very weak and
results in high heat losses in winter and high heat gains in summer. To
reheat these conventional structures in winter or to cool them in summer
costs the consumer a high reoccurring monthly expense. The
Tri-Sulate Building System
resolves this challenge by means of a high Fire Resistant EPS-grade as a
three layer insulation of EPS (Expanded Polystyrene) separated by reinforced
concrete. With the optional high quality roof, windows and exits doors
insulation a 50-60%
improved thermal
insulation can be achieved in comparison with that
of the solid brick or cavity wall structures in conventional construction. (e)
Water Penetration & Damp-proof: Conventional
buildings consist out of clay-brick, mortar and sometimes plaster which is
sealed with a 300 micron paint layer. Whenever the cement layer is exposed
due to poor quality workmanship, wear & tear or damage, water will
penetrate the pores wall.
The
continuous absorption of water will eventually condensate on the inside
causing damp odour, thermal losses and wall damages which will result in high
maintenance cost to the consumer. The Tri-Sulate Building Block is designed
with three
EPS barriers and the inner and outer sides of
the Tri-Sulate block is covered with a 15-20mm plaster before the structure is painted offering the ultimate Water
Resistance. Unlike conventional building structures, EPS is not pores and
resist waster much better. EPS is also more flexible and does not shrink or
expand, therefore won’t crack to allow water penetration. (f)
Product Handling & Workability: History has proven that builders and operators suffer plenty irreversible wear and tear in terms of their health due to handling of heavy abrasive bricks,
blocks and other similar products. Also due to repetitive impact movement
while knocking bricks & cement blocks into position. The
(g)
Fire Resistant: EPS
(Expanded Polystyrene) is normally combustible as its base material is Poly Resins
but a special formula was created to address this challenge at the required
Fire Resistance level.
The
Tri-Sulate building Block is manufacture of a high quality Fire Resistant EPS grade and will not combust easily and will only start to soften
beyond 96° C and ignition of EPS is most unlikely although it might start
shrinking at 96°. We can improve this level fire/heat resistance even to a
higher resistive temperature, if required. NB:
The 20mm plaster coating offer the ultimate heat protection buffer to the
inner and outer layers of the Tri-Sulate building Block. (h)
Durability: Conventional
Brick and cement block structures has a high maintenance routine due to
continued cracking of walls and foundations and has proven to be an expensive
exercise to the consumer. The
Tri-Sulate Block is manufactured from EPS and is flexible and therefore
absorbing movement which would normally form cracks in conventional
structures. When the Tri-Sulate Building
Block cavity is filled with concrete and is
reinforced with Y8mm vertical and Y8mm horizontal steel, it creates a more
stable structure in comparison with the conventional building structure. (i)
Wall Décor Options: The Tri-Sulate Building Block will always be covered with the plaster with many various paint finish techniques, tiling, various plaster techniques; rock
face-brick or slate-stone.
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